Practical, moneysaving techniques for cars, motorcycles, trucks, atvs, and snowmobiles tech series lammon, kurt on. Plastex is the manufacturer of plastic repair kits. This procedure describes methods for preparing repaired or replaced plastic parts for refinishing. He plans to continue administering the icar inshop welding series in the western washington area. Included are the components necessary for spot, 1panel, 2panel and 3panel aluminum paint repairs. Since 1981, polyvance has been at the forefront of automotive plastic repair technology. Pdf, ebook, free books to download, user guard, ebook, books, manual, mechanical, components, design, for, computers, pdf. We repair a lot of plastic parts that are expensive to replace and our customers. Reference chart of notincluded operations when installing new replacement parts because the amount of labor time necessary for certain operations cannot be fully standardized, collision estimating databases do not have preexisting labor estimates for some operations. Performance characteristics no adhesion promoters or special preparation required 100% solids no vocs makes durable longlasting repairs in all types of flexible thermoset plastic will not crack or pop out.
Expertly curated help for icar professional automotive collision repair. For a repair facility to be eligible for the gold class program, it must disclose all employees and accurately define their job roles. We carry all the aftermarket manufacturers and offer expert advice on any automotive repair project. Mix another batch of plastic filler on a piece of cardboard or paper. Scoop the plastic filler mixture with a putty knife and trowel it into the grooved crack backside of bumper. Download complete oem technical information matrix pdf. The information can be found in the majority of newer vehiclespecific workshop manuals under 50126 body repair vehicle specific information description and operation vehicle specific body construction. Shop eastwood for plastex rigid plastic repair kit clear. Well be regularly publishing new articles with the latest and greatest collision repair. Specific course details, including duration and credit, are also available in pdf by clicking on the course name.
The book of plastic repair advancing polymer repair. Makes durable longlasting repairs in all types of flexible thermoset plastic will not crack or pop out. A twosided repair is required if the damage goes through the part. The following documents are considered part of this procedure by reference. We repair a lot of plastic parts that are expensive to replace and our customers benefit from the cost savings. They believe in helping to deliver complete, safe and quality repairs to our families, friends and neighbors. They offer all solutions for all types of plastic from welding to the chemical repair method. Body repair program operating standards tesla, inc. Replacing these parts can be expensive and if the car is older, the parts can be difficult to locate. What does tesla say about outer quarter panel repairability.
Uniform procedures for collision repair upcr the uniform procedures for collision repair outline industryaccepted, uniform repair procedures for technicians, insurers, suppliers, vehicle makers, educators and others. Collision repair to fascia with sbza and rcta radar please be advised that holden has published collision repair recommendations for the bumper fascia on vf commodore model variants which have side blind zone alert sbza and rear cross traffic alert rcta. Just mix the powder and solvent and youre ready to go. The superfast plastic adhesive makes repairing tabs or lugs exceptionally.
Discusses and demonstrates safety, sanding, masking, feather edging, priming, and refinishing of students vehicle. Oem technical information matrix icar repairability technical. Over time, even strong plastics can break due to daily stress. Soapbase mold release agent replaced the waxbase type beginning in 1995 to reduce volatile organic compound voc emissions produced by the use of cleaning solvents. When meters are replaced or when repairs influence the measuring, the meters. The official ase study guide for the collison repair and refinish tests is. The book of plastic repair is polyvances comprehensive guide from start to finish to plastic repair. Plastic fusion system 10400 collision equipment company. Vehiclespecific factoryofficial body repair manuals for nearly every fca us vehicle, reference guides for performing proper.
In the vast majority of states, you have the right to have your vehicle repaired at a shop of your own choosing. Introduction to collision repair flashcards quizlet. Icar outlined industryaccepted, uniform repair procedures for collision repair technicians, insurers, suppliers, vehicle makers, educators. Icar outlined industryaccepted, uniform repair procedures for collision repair technicians. It goes without saying that the collision repair industry is in a. Download pdf general education courses applies to all professional development roles. Pl and plr some repairability depending upon the type of plastic involved, the. Mix the powder and solvent to repair cracks, fill gaps, weld panels or fix stripped threads. Eventually, these plastic components fade and crack, leaving you with the task of replacing it or living with busted parts on your car. Plastic fusion system 10400 the plastic fusion repair systems are aimed at bringing a complete plastic repair solution. Plus easytounderstand solutions written by experts for thousands of other textbooks. So dont leave your reputation and company bottom line to chance. The skills needed for this position include welding, panel alignment, plastic repair, and dent repair.
Here is simple, easytofollow information, including best practices for a full range of plastic and flexible bumper repairs. How to fix broken plastic once and for all 4 cheap. How to quickly repair broken plastic car parts youtube. The first step on the path of the professional development program is to declare your role. Aftermarket collision parts can negatively affect your daytoday business. Cs11p radiator core support, boltedon icar repairability. Jun 14, 2019 while this may be an affordable way for todays auto manufacturers to build cars, the fact remains that plastic simply does not last as long as metal. The capacitor the heart of lighting capacitors is a very thin metallized polypropylene film that forms both its dielectric and. It makes strong, permanent repairs to almost any hard plastic and many other materials. Some vehicle makers allow only minor repairs to plastic radiator core supports, such as repair of mounting tabs. Twopart plastic repair compound for repairing flexible plastics. Thorough cleaning with recommended soap and water removes. Icar courses will help you achieve the knowledge that is required for your role at each. When meters are replaced or when repairs influence the measuring.
Identify exterior and body structure materials steel, aluminum, plastic,etc. Repair plastic parts by welding or using adhesive repair materials. Prepare a plastic part for repair apply the correct kent products to complete the repair. Use acrylic solvent cement and a few common household items to. Repair almost any hard plastic as well as many other materials but not pp or pe. The plastex plastic repair kit makes strong, permanent repairs to almost any hard plastic and many other materials. Within each role, there are three expected levels of knowledge prolevels that build upon each other. Using either the spreader or a knife, lift the cloth off the wax paper and lay it on to. Icar now strives to be the leading global provider of guidelines, standards and certification for animal identification, animal. Panels are formed using a flat sheet or compound that is heat molded in a press. The mat will want to separate as you apply the epoxy.
Plastex plastic repair kit makes strong, permanent repairs on almost any hard plastic. Plastic repairs specialists pty ltd phone and map of address. Plastics identification how to identify plastics prior to welding. Plastex easily glues, fills gaps, repairs stripped threads and can remake tabs or. How to repair a polyurethane bumper by chris stevenson. Milwaukee auto paint and supply offers a full line of quality auto body repair adhesives for.
Icar takes care also of other specific publications that are within the fields of interest of the organisation. Plastic repairs specialists pty ltd, plastics, cape town. The intro series is the first step for students before taking on the prolevel curriculum courses. Bumperfascia replacement with advanced driver assistance. Just take it slow and work the epoxy into the material. Visit our online store today for all of your plastic repair needs. Find tech tips and sops for plastic bumper repair, tap repair, and other. Arm yourself with the facts and insist on mopar genuine collision parts. Milwaukee auto paint and supply offers a full line of quality auto body repair adhesives for auto plastic repairs from the top brands in auto body products. Let the plastic filler dry and cure for about 30 minutes, or according to your directions. Aluminum car parts repairs require a separate area with adequate ventilation, dedicated cutting tools, and abrasives to prevent cross contamination, which could result in galvanic corrosion or even an explosion. Applications for all flexible interior and exterior parts.
Honda oem information for collision repair icar rts. Use the putty knife to trowel plastic filler into the crack. Here is everything you need to use our 3m pps paint preparation system for applying paint to aluminum smoothly and efficiently. Presently it is composed of 115 members from 57 countries. Sustaining partners support icars vision and mission of delivering the latest repair knowledge and training to every collision repair technician. However, in some older workshop manuals, the vehicle construction may be called out in specific. Adhesives may be used to replace welds on exterior body panels if not specified in modelspecific manual. Practical, moneysaving techniques for cars, motorcycles, trucks, atvs. The following is a full list of icar training courses available in australia, including classroom training, virtual classroom training, online training, and qualification testing delivery methods.
Icar train to gain professional development program. Our shop has a work station dedicated to plastic repair. Information contained in the uniform procedures for collision repair is intended for use by professionally trained and qualified technicians. In the icar technical series, icar publishes the proceedings of specific workshops and symposia, jointly organised with other international and national organisations with its own issn. Periodic checking for icar certified meters mmv milk meter version march, 2019 periodic checking mmv milk meter page 2 of 19. Please reference this page to understand which courses in 2019 will be offered for each role and pro level. Collision repair technology collision repair technology crt crt 100r paint your own car 2. Plastex easily glues, fills gaps, repairs stripped threads and can remake tabs or small parts in just minutes. Proper plastic repair procedures bodyshop business. Icar will mail a certificate to students for the successful completion of the full intro series. Students will refinish their own projects in this class. Plastics processing plastics can be machined, cast, formed, and joined with relative ease requiring little postprocessing or surfacefinish operations plastics melt or cure at relative low temperatures plastics require less energy to process than metals raw materials most commonly are pellets, powders. Since then, our list of plastic repair innovations have continued to grow.
Build up the height of the plastic filler by spreading it thick. Vehiclespecific factoryofficial body repair manuals for nearly every fca us vehicle, reference guides for. Automotive structural plastic repair norton abrasives. Ecofill sb plastic case lighting capacitors il metal case lighting capacitors uni en 29001 iso 9001 cert. Sep 27, 2014 how to quickly repair broken plastic car parts dial2fast. Reference chart of notincluded operations when installing. Icar training is structured around your role as a collision industry professional. Feb 15, 2016 this feature is not available right now. Any attempt to repair or service vehicles without the proper training, tools, or equipment may result in injury to personnel or damage or improper operation of the vehicle. Polyvance offers nationwide icar industry training alliance. Perfect for plastic bumpers, the instant plastic repair patch provides fantastic instant stability without waiting for products to cure. We have a nitrogen welder used specifically for welding plastic parts and bumpers. Icar professional automotive collision repair 2nd edition.
Plastic repair meets ford wsbm11p27b, general motors gm6448g, and chrysler mscc258 and mscc631 standards highstrength structural urethane repairs tpo, teo, pp, pur, abs and gtx bumpers or plastic panels bonds all plastics including. Learn vocabulary, terms, and more with flashcards, games, and other study tools. This onehour, videobased, online course will show you how to repair broken headlight tabs with the nitrogen plastic welding system. Plastics identification how to identify plastics prior to. Inspect and diagnose manual and power steering gear nonrack and pinion types. They enable the collision repair industry to produce uniform, quality repairs for the consumer. Inspection and evaluation requirements are also included.
Automotive structural plastic repair on january 29 2016 in accidents where a rip or tear has occurred in the plastic bumper of the vehicle, you must first repair the gash, before polishing it to look good as new. Use acrylic solvent cement and a few common household items to repair plastic auto parts. You will find stepbystep sops for cosmetic bumper repair, twosided bumper repairs for fixing cracks and tears as well as repairing plastic bumper tabs. The international committee for animal recording icar is an international nongovernmental organisation ingo which was formed on march 9th, 1951, in rome.
What does honda say about repairing damaged airbag system wiring harnesses. We introduced the industrys first and most popular airless plastic welder back in 1983. Icar plastic repairs pdf 280 mb free download software pdf password remover v3 1 0 378 mb amstrad studio 100 pdf 152 mb. Refer to service manual section 10 restraintsrestraint, active head. Bumper failure due to poor preparation is not a warranty issue. Build up the height of the plastic filler so it sits slightly higher than the bumpers surface. The plastic fusion repair systems are aimed at bringing a complete plastic repair solution. Plastex rigid plastic repair kit clear automotive repair. Easily find quality auto parts for your vehicle at carid. The majority of a cars interior is made from plastic, specifically abs. In 2000, we introduced the plastifix rigid plastic repair. Paint mil gauge such as positector 200 by defelsko, shown in figure 1. More attention to detail during preparation will reduce potential customer satisfaction issues in the future. Remove or reposition the bumper, bumper cover, lamps, interior trim, and.
Hyundai collision repair information not released in us market infiniti. While this may be an affordable way for todays auto manufacturers to build cars, the fact remains that plastic simply does not last as long as metal. Your job requires that you keep on top of the latest in vehicle, tool and equipment technology icar is committed to helping you do so in one convenient place. But you can fix broken plastic trim if you follow a few. Tesla body repair program operating standards overview updated 05feb18 2 have the ability to evacuate, reclaim, and recharge vehicle air conditioning systems using epa compliant inhouse equipment and certified technicians. Fordlincoln provides a construction material breakdown on various vehicle components. Utilize tesla toolbox software as necessary to complete required toolbox diagnostic work in house. Check out eastwood for all auto automotive repair tools. Download flexible patch nonstructural bumper repair pdf, 160 kb. There are procedures for repairing plastic, but they are not as good as replacing the part.
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